Big meat cleaver I just finished making

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Heres a cleaver I just finished. I wanted to make a real beast of a meat cleaver from 10 mm stock. I hated working on this thing by the end. It'll be going to a good home with a friend of mine who is quite a carnivore.


Spring steel blade, beech burl handle.

Blade length 12" (30cm)

Blade width 4" (10cm)

Total length 17.3" (44cm)

Thickness 3/8" (9.5 mm) full flat grind down to 3/16" (4.7 mm) before the cutting edge.

Do you sell stuff you make or is this just a hobby? Because of the latter, you could make serious - and I mean really serious - money
 
Nice one! I need to make another attempt at a hamon. My first didnt really work out very well.
This was 1085. Put some clay on it, heated it and then edge quenched it in oil.

I've had better luck on hamons with 1095 and I think my next 1095 blade I'm gonna try an interrupted quench with brine then oil.

I was happy how this one came out though.

I'm also going to a blacksmithing class at Adam's Forge in LA next week. Should be cool.
 
This was 1085. Put some clay on it, heated it and then edge quenched it in oil.

I've had better luck on hamons with 1095 and I think my next 1095 blade I'm gonna try an interrupted quench with brine then oil.

I was happy how this one came out though.

I'm also going to a blacksmithing class at Adam's Forge in LA next week. Should be cool.

The attempt I made at a hamon was with something similar to 1060. It was there, but I couldnt get it to pop like I wanted to. I've bought some silver steel from germany that I'll make chef's knives with and I'll try for a hamon on that.
 
Great work!!

Could you make a giant battle-ax?
 
Great work!!

Could you make a giant battle-ax?

I can, and I have. I made this giant thing in metal shop when I was 17 (yes, they let me make it in school after having a talk with my parents to make sure I wasnt a serial killer)

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It weighs excactly 20 lbs, or 9 kg. 10 mm thick blades with a solid bar of serrated steel for a handle. Its still hanging on the wall of my old bedroom (now guestroom) at my parents house where I hung it 25 years ago lol. I was so proud of this monstrosity.

For more reasonable battle axes, I made these viking axes a few years ago, I have posted them before. All of these axes are made from mild steel btw. I made them before I had access to any heat treating equipment or high carbon steel.

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I can, and I have. I made this giant thing in metal shop when I was 17 (yes, they let me make it in school after having a talk with my parents to make sure I wasnt a serial killer)

250t2lg.jpg


It weighs excactly 20 lbs, or 9 kg. 10 mm thick blades with a solid bar of serrated steel for a handle. Its still hanging on the wall of my old bedroom (now guestroom) at my parents house where I hung it 25 years ago lol. I was so proud of this monstrosity.

For more reasonable battle axes, I made these viking axes a few years ago, I have posted them before. All of these axes are made from mild steel btw. I made them before I had access to any heat treating equipment or high carbon steel.

xdfo1h.jpg


2wefhnk.jpg


111m1pv.jpg

So you always been fascinated with the Viking style weapons?
 
So you always been fascinated with the Viking style weapons?

When I was younger, it was mostly fantasy stuff, as the big double headed axe shows. That is pure Conan/D&D stuff right there. (There are some indian battle axes that look remarkibly similar, but they're about 1/10 of the weight of the one I made) As I got older and got more into history, I started to prefer historical weapons, and fell in love with viking age weapons when I studied archaeology. I'm interested in any forms of ancient arms and armour though.
 
Sure.

Its made from spring steel, which is very tough, which is needed since this is meant to go through bone.
I mostly use stock removal, so the shape is roughly cut with an angle grinder and refined on my belt grinder.
Once I have drilled the holes for the handle pins and the big hanger hole at the end, the real work begins of grinding the flats. Since I used such thick stock I felt I had to taper the flats down to about half thickness before making the edge, or it would be just too thick and heavy. The spine is twice as thick as most cleavers you would buy.

After grinding the flat, I normalise the blade 3 times in my forge to releave any stresses in the steel and refine the grain structure before hardening.

Hardening is done by heating up the entire blade to about 1500 F and quenching it in water. I had to do the normalising and quenching twice, becuase the blade warped in the quench, bending to one side, so I had to straighten it on my anvil and try again.

After the quench, The blade is very hard but also brittle, so it needs to be tempered. I temper for 2 hours in my kitchen oven, at about 430 F. This draws back the hardness a little and gives the steel the spring steel toughness I want.

Then, I finish the grinding process, make and attach the handle scales, sharpen the blade to hair popping sharp and then stain and oil the handle.

That's the manliest thing i read all year.

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When I was younger, it was mostly fantasy stuff, as the big double headed axe shows. That is pure Conan/D&D stuff right there. (There are some indian battle axes that look remarkibly similar, but they're about 1/10 of the weight of the one I made) As I got older and got more into history, I started to prefer historical weapons, and fell in love with viking age weapons when I studied archaeology. I'm interested in any forms of ancient arms and armour though.

Do you have your own smithing business or do you work for a company?

Were you an apprentice or just learn everything on your own?
 
Thank you! I do not sell them. I might reach a point where I am comfortable selling my wares, but I'm not there yet.

I felt rude asking as you said you made it for someone but it looked like such an amazing piece of work I had to ask.

You cant really ever be properly paid for you time spent on it and you risk turning a passion into a job which can turn a pleasure into a painful chore where compromises start being made. If you change your mind pm me;)
 
Any time a blade comes out of the quench with no warp I do a manly fistpump and breathe a sigh of relief. Warps can usually ve fixed though.

This on the other hand...

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...cracked in three places. No saving this one.


what would you say your failure to success ratio is?
 
That little bevel along the spine and choil is a really nice touch.
 
Nice dude

When I retire and don't have to move every 2-4 years im looking to start bladesmithing
 
I'm as hard as a diamond reading this thread. Good stuff man.
 
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